M200 Delta Robot Feeding Workstation
Automatic small parts picking and loading station designed for high-speed automated handling of tiny components across multiple industries including 3C electronics, semiconductor, food packaging, pharmaceutical, hardware, and plastics.
Application Scenarios
This system efficiently handles bulk disordered small components such as electronic connectors, precision screws, nuts, plastic accessories, capsules, candy, and miniature stamped parts. Equipped with advanced vision positioning, it enables random material feeding, automatic identification, precise grabbing, and orderly palletizing or assembly line feeding.
Core Components
- Delta Robot (Parallel Manipulator): Features 3 sets of servo linkages and moving end platform with payload capacity of 0.3-10kg, repetitive positioning accuracy ±0.01~±0.1mm, and cycle rate of 100-200 cycles per minute
- Flexible Vibratory Feeder: Evenly scatters small parts with random postures for visual recognition and robotic picking, compatible with mixed materials of multiple specifications
- Machine Vision System: Combines top camera for global positioning and bottom camera for secondary correction with positioning accuracy up to ±0.05mm
- Control System & End Effector: Integrated vision and motion controller with EtherCAT bus technology, offering vacuum suction cup and micro gripper options
Working Process
1. Manual or hopper feeding followed by material dispersion and homogenization through flexible vibratory feeder
2. Top-view camera imaging for visual recognition of part position and posture with coordinates transmitted to Delta robot
3. High-speed movement of Delta robot for precise picking using vacuum adsorption
4. Optional high-speed capturing by bottom camera for secondary position correction before parts are placed into jigs, carriers, or production lines
Core Advantages
- High Speed & Efficiency: Up to 2000-4000 cycles per hour, replacing 2-3 operators
- High Flexible Changeover: Supports mixed production of multiple products with model switching within 5 minutes
- High Precision & Non-damage: Positioning accuracy up to ±0.01mm level with yield rate above 99.5%
- Space & Cost Saving: Compact footprint of 0.5-1m² with investment payback period of 6-12 months
Typical Industries & Processed Materials
- 3C Electronics: Small components for mobile phones, earphones, watches, chips, resistors, capacitors, and connectors
- Precision Hardware: Micro screws, springs, stamped parts, and turned parts
- Semiconductor & Optics: Wafer fragments, lenses, optical filters, and ceramic micro-parts
- Food & Pharmaceutical: Capsules, tablets, small packaged products, and plastic shells
Key Selection Parameters
- Part Size: 1-50mm (mainstream), maximum size ≤100mm
- Part Weight: 0.1-500g, preferably less than 100g
- Cycle Requirement: ≥60 cycles per minute
- Positioning Accuracy: Standard ±0.1mm; high-precision ±0.01~±0.05mm
- Changeover Frequency: Flexible solution preferred for production with ≥3 product types per day
Equipment Specifications
| Parameter |
Specification |
| Model |
FDR-M200 |
| Appearance Size |
610*345*648mm (Lx Wx H) |
| Air Pressure |
0.5-0.7Mpa |
| Power |
1KW |
| Maximum Working Radius |
200mm |
| Maximum Load |
0.75KG |
| Maximum Grab Weight |
0.5KG |
| Plate Size |
250*200mm |
| Place Accuracy |
±0.05mm |
| CT |
0.6s |
| UPH |
6000 |
| Overall Weight |
60KG |
